Hazards 32

Programme

View the programme

Please note that this is a draft programme and is subject to change.

Download PDF

Technical presentations

Our programme features over 80 presentations from industry practitioners, researchers and regulators. They will share examples of good practice, new approaches and valuable lessons learned in process safety that you can transfer to your own operations, and address some of the future challenges and opportunities facing the industry.

Plenary speakers

The technical presentations are complemented by our inspiring plenary speakers who will present on the themes of embedding good practice, leadership, emerging challenges and the importance of cross-sector learning.

This includes the Trevor Kletz Hazards Lecture, delivered this year by Dame Judith Hackitt who is always an engaging and thought-provoking speaker.

Facilitated discussion

There will be time for questions at the end of each presentation. There will also be facilitated discussion time at the end of each session, to help continue the conversations, identify common issues facing practitioners and encourage networking.

On-demand recordings

Technical presentations will be delivered across parallel sessions on 18–20 October and it isn't possible to listen to all the content at the event. Conference attendees will be able to access video recordings of the presentations after the event, to catch up on ones they missed or revisit content that interested them most.

This was a popular feature of our virtual conferences and we are pleased to incorporate it as part of our in-person event.

Workshop: Bowties Making Sense of Safety

Wednesday 18 October, 10:30–12:30 BST

Join the Bowtie Suite team from our Gold Sponsor, Wolters Kluwer, to learn about barrier-based risk management and the bowtie method.

The Bowtie Suite is part of Wolters Kluwer’s Enablon which offers barrier-based risk management software solutions that help companies across the globe to improve their operations by visually communicating and managing operational and enterprise risks.

During the workshop you will:

  • get an introduction to the bowtie method and bowtie diagram
  • learn how bowties are applied as a concept to help manage process safety
  • try it yourself during our ‘Bowtie Building’ game.

Read more about the workshop here.

The workshop is free to attend as part of your Hazards 32 attendance. There are 30 spaces available on a first-come, first-served basis. Pre-registration is required – contact us if you would like to attend. 

Session themes and presentation synopses

Asset Integrity

Ageing Plants – Corrosion is the Real Enemy but There Are Other Problems
Robert Canaway, Suregrove, UK

This presentation will discuss the failure mechanisms, causes and remedial actions for many types of facilities both onshore and offshore. Common problems in equipment, fittings and materials in ageing sites will be discussed, and case studies illustrating some major incidents at mature sites will be provided. The effect of the current pandemic will also be discussed.

Failure of a 30 Inch Pipeline Due to Atmospheric Corrosion
Keith Birkitt, James Hobbs & Ian Chapman, Health and Safety Executive, UK

This presentation will describe an incident investigation following a catastrophic failure in which 208 m3 of light crude oil was released from a pipeline that had deteriorated due to atmospheric corrosion.

Assurance

Major Common Issues Arising from Process Safety Management Audits
Rod Prior, SHExcellence, South Africa

This presentation will analyse recurring issues identified during recent PSM audits at several companies in different chemical sectors.

The Good, Bad and the Ugly – Pandemic-Driven Acceleration in Audit Technology
David M. Einolf, Endeavour EHS, USA; Nick Ashley, W R Grace & Co, USA; Luverna Menghini, BP, USA

This presentation will provide recommended strategies, tools, and methods for executing an efficient and value-added remote audit.  

ATEX/DSEAR

20 Years of DSEAR ‒ a Retrospective View
Tony Ennis, Haztech Consultants, UK

The DSEAR legislation was enacted in 2002 and implemented in 2003. This presentation will consider its effects on the safe use of flammable and explosive substances in the workplace in terms of what is currently expected against what would have been provided pre-DSEAR.  

Application of Energy Institute EI15 (formerly IP15) 4th Edition Code of Practice for Hazardous Area Allocation
Adam Connell & Matthew Price, INEOS, UK

This presentation will describe practical experience of using the Hazardous Area Classification EI15 (formerly IP15): Model Code of Safe Practice Part 15: Area Classification Code for Installations Handling Flammable Fluids, 4th Edition, 2015. It will help delegates that are working within hazardous areas operationally, and allocating zones to assets, and will give tips for the workflow and lessons learnt.

ATEX & UKEX – We Don’t Know What We Don’t Know
Scott Harding, Woodcock & Wilson, UK

The presentation will cover the different schemes used for product verification of non-electrical safety equipment.

Clean Energy

Battery Warehouses – the Major Accident Challenge
Pat Swords, PM Group, Ireland

To date, risk assessment and control measures for ‘battery warehouses’ are ill-defined. This presentation will address the challenges and emerging solutions for a technology which is increasing its penetration. It will demonstrate how established principles of risk management can be successfully applied to a new context, one that presents particular challenges due to the energy density, but also familiar concepts related to fire and toxic releases.

Cryogenic Storage of Anhydrous Ammonia
Tomm Childs, TGE Gas Engineering, UK

Ammonia has long been used in the fertiliser industry, but it now has the potential to be a clean feed for production of hydrogen gas fuelling aviation. This will lead to an increase in the need for cryogenic anhydrous ammonia bulk storage tanks at new locations such as airports. This presentation will explain the properties of anhydrous ammonia that make it very suitable for cryogenic bulk storage at atmospheric pressure and will gain an understanding of how the hazards from liquid ammonia can be successfully managed during commissioning and operation.

Evaluating Electrolyzer Hazards in Production of Green Hydrogen and Ammonia
Murtaza Gandhi, Baker Engineering and Risk Consultants, USA

For large scale green hydrogen and green ammonia producers, there is a need for large scale electrolysis capacity, but the impact of having significant hydrogen generation in a limited space presents unique challenges. This presentation will discuss some of the key hazards associated with electrolyzers from the perspective of two key producers: green ammonia production and manufacture of fuel cells.

Recommendations for the Selection of Equation of State During Design and Operation of Impure CO2 Transport
Craig McKay, Wood, UK 

The ability to accurately model the thermophysical properties of CO2 and its mixtures is critical for the design and safe operation of carbon capture utilisation and storage (CCUS) equipment. This presentation will present the findings of a technical review into the application of equations of state (EoS) which was recently performed by Wood in conjunction with the Energy Institute. 

Modelling CO2 Pipeline Ruptures Using Computational Fluid Dynamics – a Review of Model Setup Parameters Which Affect CO₂ Plume Behaviour and Demonstration of Findings
Peter Johnson, Feargus Schofield & Saffron Wyse, Thornton Tomasetti, UK

Thornton Tomasetti have completed a suite of consequence modelling simulations employing computational fluid dynamics (CFD) methods, with the purpose of demonstrating the hazards associated with CO2 pipeline rupture events, and the factors that should be considered when modelling such events.

The Process Safety Professional in a Net Zero World
Ian Sutton, Ian Sutton Technical Books, USA

This presentation will explore why process safety professionals are well-placed to contribute to achieving 'net zero'.

Consequence Assessment & Modelling

Pipeline Release Rate Model (PiRRaM) for Pressure Liquefied Gases
Andrew Newton, Health and Safety Executive, UK

This presentation will introduce the Pipeline Release Rate Model (PiRRaM) which has been developed to satisfy the Health and Safety Executive's (HSE) requirements for the case of pressure liquefied fluids at or above the saturated vapour pressure.

Assessment of Vent Pipework Structural Support Response to Internal Explosion
Andrew Benton, ESR Technology, UK

This presentation will summarise an approach taken to assess vent system pipework structural support response to an internal explosion to determine the potential for movement of the pipework and the associated hazard potential.

Can We Simplify Explosion Assessment at the Project Concept Stage? A Comparison Between Simplistic Models and CFD Simulations
Pablo Giacopinelli, Karina Almedia Leñero & Graham Morrison, Gexcon, UK

This presentation will show a comparison between the hydrogen explosion overpressure values obtained using the SCOPE model (Shell Code for Over Pressure Prediction in Enclosures) and the results of FLACS-CFD simulations, plus comparison with real experimental results. SCOPE is validated for hydrogen internally by Shell, however this will be the first public comparison specifically addressing this type of scenario.

Progress in CFD Simulation of Deflagration Using PDRFOAM
Sriram Raghunath, Pratap Sathiah & Pradeep Kumar Pavalavanni, Shell, India

Hear how Shell is attempting to progress from porosity distributed resistance (PDR) based CFD packages to fully resolved simulations in order to minimise, and if possible, eliminate, the modelling limitations of PDR in CFD-based calculations.

A Shielded Thermal Flux and Impacted Jet Fire Model
Andrew Lawson & Ed Walton, ESR Technology, UK

This presentation will present a model for simplifying the impacted jet flame shape, determining the resulting shielded thermal radiation and validation of this model.

Validation of Recent Improvements in Phast Dispersion Modelling
Frank Hart & Mike Harper, DNV, UK

This presentation will present recent improvements to the Unified Dispersion Model (UDM), a key component in the Phast and Safeti consequence and risk modelling packages, together with their validation against experimental data.

Investigating a Complex Energetic Decomposition Incident Using Kinetic Modelling to Establish Safe Manufacturing Conditions
Stephen Rowe & Keith Middle, DEKRA, UK

Unexpected decomposition of a batch of pharmaceutical intermediate in 2019 at a pharmaceutical manufacturing facility in the UK lead to overpressurisation of a drying vessel. This presentation will provide an overview of the incident and the resulting incident investigation but focuses on the subsequent stages of assessment to derive a robust basis of safety for future manufacture. 

Steel Fragilisation Due to Emergency Depressurisation to Protect Gas Compressor: Experiment and Modelling
Vincent Blanchetière, Kevin Gault, Yanshu Wang & Maxime Charrier, GRTgaz, France

This presentation will present how GRTgaz assessed the risk of steel fragilisation due to fast depressurisation using the Symmetry© software.

Developing a Solid-Flame Model for Assessing Consequences of Rectangular Pool Fires and Trench Fires
Yongfu Xu, David Worthington & Adeyemi Oke, DNV, UK

This presentation will discuss the challenges of modelling rectangular pool fires and trench fires. 

Development of a Resilience Model for the Analysis of Process Systems at the Early Design Stage
Freya Vesey & Joan Cordiner, University of Sheffield, UK

This presentation will detail the development of a novel and accessible model for the assessment and scaling of process system resilience across a wide variety of sectors. This model is developed to be used in the early design stage, a period when the opportunity to introduce resilience into the system is high.

Digitalisation

Big Data and Cyber Security: What Our Systems Are Telling Us and Why We Need to Listen
David Allen, ABB, UK

HSE’s current operation guidance (OG86) advises the incorporation of a cyber security risk assessment assessing sites with hazards that have the potential to cause a major accident or could cause the loss of an essential service. This presentation will probe a little deeper in to how the OG86 cyber security risk assessment process can be part of a holistic approach to protect both the systems and our people.

Effective Management of Change (MOC) Digitalisation
Liew KuoFung & YeeKiong Thien, PETRONAS, Malaysia

Hear how the Management of Change (MOC) process at PETRONAS has been enhanced by moving to an online system.

Digitalising for Value Generation – How, When and Where to Use Big Data Analytics for Remote Monitoring and Inspection of Operating Assets
Will Leonard, ABB Energy Industries, UK

This presentation will provide real, practical examples of where digitalisation has made a difference to operating companies and will explore the key technology themes to consider in existing or new facilities. Technology is changing so rapidly that it’s often obsolete between design and operation; this paper will discuss how and when to invest.

Is It the Time Right to Digitise the HAZOP?
Paul Seccombe & Bernt Eldor, Kairos Technology, UK

This presentation will discuss potential for a new 'digital' future for the HAZOP method.

E-Hazop: a Fresh Approach to Reviewing Electrical Systems
Rob Fogg, ABB, UK

This presentation will discuss a fresh approach to reviewing electrical systems for both new and existing facilities, addressing issues with previous approaches and describing the building of an integrated solution on a common digital platform to build a suite of hazard studies. 

Education

Pay it Forward… or Backwards! The Importance of Mentorship and Knowledge Sharing
Kayley Clusker, Atkins, UK

This presentation will explore the importance of sharing knowledge and experiences and how to maximise the potential of mentoring relationships.

From Theory to Practice: a Training Course to Spread the Safety Rules and Warnings About Hydrogen Safety
Romain Jambut, Vincent Blanchetière & Gilles Chatelet, GRTgaz, France; Christopher Henoch, CNPP, France; Anne Leprince, Storengy, France; Claire Saint-Macary, Terega, France

Hear how GRTgaz’s Research and Innovation Centre for Energy (RICE) GRTgaz’s Research and Innovation Centre for Energy developed a training initiative dedicated to providing operating personnel with essential knowledge about the safety challenges and key features of hydrogen safety. This presentation will help delegates facing their own transition to hydrogen.  

Discussion: IChemE’s Role in Teaching Process Safety to Chemical Engineering Undergraduates
Ken Patterson, Ken Patterson Process Safety, UK

IChemE has set up a working group to consider what process safety competence looks like and how it should be developed through a chemical engineer’s professional life. This session is a discussion rather than a formal presentation – it will explore the expected level of process safety competence for new graduates and how IChemE can support the teaching of process safety in undergraduate courses. 

How I Became A Better Safety Engineer
Keith Miller, Safety & Reliability Group, IMechE, UK

This presentation will describe the author's journey towards becoming a more sceptical engineer who challenged the fundamentals of risk assessment and later authored the IMechE’s new guidance on ALARP, which has created a great deal of debate within industry and the UK regulators.

IChemE Major Hazards Management Agenda
Steven Flynn, Institution of Chemical Engineers (IChemE), UK

As part of IChemE’s ongoing strategy to impact critical global challenges, Major Hazards Management is one of its priority topics. This is focused on three areas – people, practices and emerging challenges. This presentation will provide an update on the work being progressed by IChemE and how it is working with others to drive change in areas as diverse as policy, technology and institutional collaboration.

Environment

Vulnerability Review and Assessment for Safety and Environmental Critical Equipment to Control Escalation Risks on Atmospheric Storage Tank Sites
Ian Herbert, Vulcan Hazard Management, UK; John Evans, Thornton Tomasetti, UK; Mark Scanlon and Laszlo Komaromi, Energy Institute, UK

The Energy Institute is in the final stage of a project to produce a new vulnerability assessment guidance document. This presentation will summarise the key components of the new guide. It will help delegates become more familiar with performance and survivability vulnerabilities of emergency response safety and environmental critical equipment, and how to assess these vulnerabilities.

Valuation of Environmental Receptors for Cost-Benefit-Analysis (CBA) in a Control of Major Accident Hazards (COMAH) Context – Phase 2
Rob Ritchie, RAS, UK

The Energy Institute has commissioned a three-phase project focusing on the valuation of the environment for Cost-Benefit-Analysis (CBA), within the context of the Control of Major Accident Hazards (COMAH) Regulations. This presentation will present the findings from phase 2 analysis, which aims to propose a set of base value estimates that could be assigned to environmental receptors and MATTEs and then used as inputs to CBA calculations.  

On the Lookout for Gas Leaks – a Remote Sensing Approach for Detecting Dangerous Gas Emissions Within Chemical Plants
Gerd Behme, Grandperspective, Germany

This presentation will discuss recent applications of the Grandperspective scanfeld system, a system for remotely detecting dangerous gas emissions in real time and improving the safety of ammonia installations and other chemical plants.

Fire & Explosion Hazards

Application of Finite Element Methods for Evaluating Hazards to Non-Structural Equipment
David Powell & D Bogosian, Baker Engineering and Risk Consultants, USA

This presentation will examine three real-world case studies in which the finite element analysis (FEA) programme LS-DYNA was used to evaluate the potential damage to equipment for a given incident and provide necessary information for owners and operators to make key decisions regarding remediation or retrofits.

Fire and Gas Mapping: Comparative Impact of Different Standards
Shamsudeen Hassan & Lorna Henson, ESR Technology, UK

This presentation will present the results of a systematic review of the different approaches to fire and gas detection mapping as described in the available guidance documents.

Analysing & Managing Flammable Atmosphere Risks Using Bowties
David Hatch, Process Safety Integrity, UK

This presentation will show how bowties are an effective tool to engage less technical stakeholders and offer a robust framework to assure the health (presence and performance) of the assumed or planned human and hardware controls which must be sustained to provide the necessary risk reduction.

Human Factors

SCTA: Killing Two Birds with One Stone
Clive de Salis, DEKRA, UK

This presentation will look at possible systems to identify what needs Safety Critical Task Analysis (SCTA) and help operators and maintenance staff be aware of what is unavailable when they cover multiple tasks.

Brain-Centred Performance: the Final Frontier in Workplace Safety
Mark Walker, DEKRA, UK

The overarching 'human error' hazard can only be effectively controlled by aligning existing organisational culture, structures and procedures with the functional realities and limitations of the human brain – that is, by making our organisational systems brain-aligned. Taking a data-driven, brain-centred approach, uncovers weaknesses in operational and safety systems, forces a re-examination of how accidents and exposures originate, are classified and addressed and has begun to fundamentally influence the way we design, lead and work.

Human Factors Integration. The Beginning is a Good Place to Start
Kayley Clusker, Atkins, UK

In a time of global change and adjustment after the COVID pandemic and the necessity for safety and sustainability, the opportunity for industries to embrace the potential of Human Factors Integration is one that shouldn’t be ignored.

Hydrogen Hazards

COMAH in the Hydrogen Economy
Jack Davy, Wood, UK

This presentation will examine the proposed use of hydrogen in various industries, as well as the potential hydrogen-derived fuels and carriers. It will also take a wider view of the required public awareness and engagement in activities traditionally reserved for process safety engineers. 

Hydrogen Safety Case Gap Analysis and Regulation Review
Widya Wahyuni, ERM, UK

Learn about the gap analysis carried out on key UK regulations and guidance documents which cover different focus areas of the potential application to hydrogen safety.

The Development of Supplements to IGEM/TD/1 Edition 6 and IGEM/TD/13 Edition 1 for Hydrogen Service
Andrew Cosham, Ninth Planet Engineering; Jane Haswell, Gary Senior, Tony Stonehewer & Nikki Barker, Pipeline Integrity Engineers, UK; Mike Acton, DNV, UK; Ian McCluskey, Institution of Gas Engineers & Managers (IGEM), UK

The Institution of Gas Engineers and Managers (IGEM) is responsible for the suite of standards used in the natural gas industry in the UK. Hear about the supplements it has made to its existing suite of standards, to enable the design, construction, etc. of new pipelines and the re-purposing of existing pipelines from transporting natural gas to transporting either hydrogen or a blend of hydrogen and natural gas.

Validation of Hydrogen Jet Fire Model in FRED
Steven Betteridge & Pratap Sathiah, Shell, UK

This presentation will describe the implementation and validation of the Jet Fire model in FRED for hydrogen, as well as provide guidance on its application for methane–H2 jet fires. It will also consider differences between gaseous and LH2 jet fires.

Is Ventilation Your Trustworthy Old Friend When It Comes to Hydrogen? An Investigation of Hydrogen Dispersion and Vented Explosions
Karina Almeida Leñero & Pablo Giacopinelli, Gexcon, UK

This presentation will present examples of hydrogen leak dispersion in enclosures and the potential explosion overpressures that could be expected. Possible mitigation strategies will then be presented, to enable the safe deployment of hydrogen in applications that require close proximity to the public.

DSEAR and RGP in a Novel Nuclear Application
Keith Johnson, Matthew Webber, Jeff Tattersall & Gareth Davies, Sellafield Ltd, UK

The purpose of this presentation is to explore the challenges of applying established Relevant Good Practices (RGP) from broader industry to a novel nuclear processing problem.

Hydrogen Network

Gas Transmission Network Conversion to Hydrogen: Impact on Explosive Atmosphere Sizing
Vincent Blanchetière, Romain Jambut & Pierre Quillatre, GRTgaz, France

This presentation will detail GRTgaz's approach to reviewing hazardous area for hydrogen application and ensuring sufficient accuracy to achieve safe design and optimise cost. It explains the methodology for a detailed assessment based on gas dispersion modelling and illustrates natural gas and H2 differences with relevant examples. It also summarises the validation work performed by comparing modelling tools and experimental results to estimate calculations’ accuracy. It may help delegates to initiate the process of hazardous area classification for hydrogen or to challenge their own best practices.

Comparison of the Risks Associated with Natural Gas and Hydrogen Distribution Networks
Andrew Phillips & Ann Halford, DNV, UK; Russ Oxley, Northern Gas Networks, UK

The H21 Network Innovation Competition (NIC) project aims to address the issues associated with the conversion of the Great Britain gas distribution networks from natural gas (predominantly methane) to pure hydrogen gas. This presentation will describe updates to the CONIFER risk assessment package that have been carried out as part of H21 Phase 2, and summarises risk predictions made using the updated package. The relative contributions from different parts of the distribution system are presented, and the benefits of a selection of potential risk mitigation measures are quantified.

Lessons Learned

Learning from Global Upstream Process Safety Event Data
Mariana Carvalho & Wendy Poore, International Association of Oil & Gas Producers (IOGP), UK; David Fargie, BP, UK; Kirsty Walker, Schlumberger, UK

The International Association of Oil and Gas Producers (IOGP) collects upstream process safety event (PSE) data on an annual basis.They will present on their data collection process, the trends including the most recent data (up to 2021), and the lessons and patterns they are starting to see.

Lessons Learnt on Inherent Safety in Legacy High-Hazard Plant – a Case Study
Malcolm Toft & Peter Hunt, Axiom Engineering Associates, UK

This presentation will present the key findings and lessons learnt from the inspection of a top-tier COMAH site, which revealed mechanical defects requiring rework in a sizeable population of large, mature vessels. The case study is intended to stimulate discussion about expectations in our industry, norms and practicalities around approaches to risk management, consideration of inherent asset integrity, proportionate pragmatism, and use of both good and best practice.

Management and Technical Factors Emerging from the Inspection Activity After a Major Accident in Italy
Romualdo Marrazzo, ISPRA, Italy; Paolo Bragatto, INAIL, Italy; Armando De Rosa, CNVVF, Italy

This presentation will highlight the lessons learned, in both organisational and plant terms, from the recent inspection activity conducted at an Italian chemical plant following a major accident, subject to the obligations of Legislative Decree 105/2015 (transposition decree of Directive 2012/18/EU, so-called Seveso III) as upper-tier.

Statistical Analysis of Oil and Gas Industry Accidents in Europe Using Human and Organisational Factors
Bassey Okon Bassey, Cranfield University, UK; Tochukwu O. Ajare, UK Research and Innovation, UK; Omoruyi P. Odigie, Ledcor, Canada

This presentation will draw on the Human Factors Accident Classification System (HFACS) to explore the various influences of organisational levels in the European oil and gas industry on fatal accidents by analysing neglect of their various duties of care. The results and recommendations should serve as a paradigm for regulators, operators and contractors seeking to minimise the occurrence of occupational accidents and drive the continuous improvement function in their health and safety management systems.

Shipping and Storing Polymerizable Substances: a Styrene Incident, Complex New Legislation and How to Do It Right
Stephen Rowe, Kamran Rohan Arif & Adelia Moraleja Perez, DEKRA, UK

A significant number of incidents with serious consequences have occurred in the bulk transportation and storage of styrene. This paper will illustrate the hazards by reporting on one such incident on the Stolt Groenland chemical shipping vessel in September 2019. 

IChemE Publications Update: Lessons Learned
Peter Marsh, IChemE Safety and Loss Prevention Special Interest Group; TBC, Loss Prevention Bulletin Editorial Panel

An update on key knowledge-sharing publications from IChemE – a free-to-download e-book sharing lessons learned from major incidents, and the Loss Prevention Bulletin, a leading source of process safety case studies.

Process Safety Competencies

It’s the People, Dammit! Assessing Process Safety Competence: One Company’s Approach
Ken Patterson, Ken Patterson Process Safety, UK; Gillian Wigham Synthomer, UK; Paul Bruffell, Consultant, Malaysia

This presentation will review the guidance available for assessing competence and review one company's approach to it.

Elevating Competency Frameworks Through eLearning Solutions: Lessons Learned from COVID & Beyond
Kristin Robbins & Lisa Ruth, IoMosaic, USA

This presentation will examine how a Learning Management System (LMS) champions competency-based training, demonstrating its benefits in building and managing succession planning to improve overall safety performance. 

Facilitator Competence for Human Reliability Assessments
Lorraine Braben, Braben Consulting, UK

This presentation will aim to provide an approach for assessing competence in facilitating the Human Reliability Assessment (HRA) process.

Process Safety Management

How Stena Drilling’s Innovative Process Safety COVID-19 Response Helped To Improve Regulatory Compliance, Cost Efficiencies and Productivity
Chris Carbaugh, Stena Drilling, UK

Hear how Stena Drilling invested in a pilot programme of 100% bespoke blended process safety management training, developed by Cogent Skills and delivered during their oil and gas exploration crew’s enforced COVID-19 isolation periods. 

Process Safety Management: Beyond the Norm
Nor Afida binti Sikandar Bacha & Yogendren Sevakumaran, PETRONAS, Malaysia

Hear about the Process Safety Focused Enhancement (PSFE) initiative at PETRONAS, established in 2020 as a 3-point strategy to support the aim of zero process safety events. 

Integrating PHA Data into Day-to-Day Operations
Owaiz Ebrahim, Carol Li, Susan Barney, Richard Carter & Roxanne Mai, Risk Alive Analytics, Canada; Ameer Hamza & Syed Salwat Hosain Rizvi, Engro Polymer & Chemicals, Pakistan 

This presentation will explore how to leverage the risk data from Process Hazards Analyses (PHAs) to help day-to-day operations become safer, faster, cheaper, and more reliable.

Contaminated Wounds: a Risk Assessment Challenge
Tim Boland, Richard Cooper & Gareth Davies, Sellafield Ltd, UK

This presentation will outline Sellafield Ltd's structured approach to assessing contaminated wounds and identifying appropriate control measures. Although this is a particular issue in the nuclear sector, there are transferable lessons that can be applied to other sectors.

Risk Assessments

The Risk Assessment Matrix – Fit for Purpose?
Tomm Childs, TGE Gas Engineering, UK

This presentation will invite delegates to consider whether their organistation's risk assessments matrices are fit for purpose or could be improved to give more effective risk assessments.

LOPA – What’s the Target?
Carolyn Nicholls & Jordan Smith, RAS, UK

This presentation will explore some of the aspects of LOPA that are not as well discussed and defined, to raise awareness of the issues and look for possible solutions.

Bridging the Gaps in Industrial Risk Assessment and Emergency Response Planning
Andre Perseval, Shamrock HSE, Trinidad & Tobago; Mark Baldeo, Arkulus Solutions, Trinidad & Tobago

This presentation will address why shortcomings in the risk assessment processes still occur and how this can affect emergency response planning during a major hazard event. It will draw on a recent subsea accident on 25th February 2022 in Trinidad and Tobago, where four divers lost their lives, to illustrate how applied risk assessment methodologies and human factors may have led or contributed to a major catastrophe during site operations.

Risk Based Prioritisation of Maintenance Backlog
Chetan Birajdar & Mark Jefferson, Koch Technology Solutions, UK

An increase in the maintenance backlog, including the maintenance of equipment and components categorised as Major Accident Hazards Critical Elements (MCE) can jeoparadise safety, increasing potential for incidents or accidents. This presentation will discuss a risk-based approach based on the output of safety, risk and reliability studies such as Bowtie, QRA, RCM, FMECA, RBI, SIL studies, etc. When augmented with extensive operational and maintenance knowledge, this establishes a robust strategy to implement an effective and fully auditable prioritisation process.

Safer Plant

Safe Plant Reinstatement Following Intrusive Work: New Energy Institute Guidance
Peter Webb, BeyondRisk, UK

This presentation will provide an overview of the risks which exist in reinstatement and the good practices which can be applied to manage them. It will illustrate what can go wrong with examples of incidents.

Operational Tabletop Drills to Improve Emergency Response Capabilities and Process Safety Culture
Esra Mermi, Tupras, Turkey

Hear how Tüpraş takes its emergency planing and response management one step further with unit-based operational tabletop drills to proactively deal with process safety in the refinery and take precautions against possible hazards.

Behavioural Safety: Completing the Plan-Do-Check-Act Cycle with Cultural Cause Analysis
Brad Eccles & Rick Curtis, ABS Group, UK

This presentation will explain the key aspects of performing a Cultural Cause Analysis™ (CCA), which can support organisations in assessing the underlying behaviors, actions and cultural issues that led to experienced incidents. It will share the key elements of the approach and some of the lessons learned from its implementation.

Taking a Leap from a Compliance Based to a Risk-Based Process Safety Approach
Syed Salwat Hosain Rizvi & Ameer Hamza, Engro Polymers & Chemicals, Pakistan

Hear about Engro Polymers & Chemicals Ltd's journey towards implementation of risk-based process safety and how it has provided a complete framework for managing high hazardous areas and improving the control of major accident hazards.

Process Safety: Keeping the Peace in a Post War Age
Angus Keddie, Process Safety Matters, UK 

The war on process incidents has been raging for 200 years. As processing facilities evolved, the hazards they contained mutated, becoming bigger, more toxic and more energetic. As the hazards advanced, we improved designs, developed more robust barriers and reshaped culture. By first decade of the 21st century, the hazards appear to have been subdued – as far as reasonably practicably. So, if, finally the war has been won, how can we now best keep the peace?

Safety Instrumented Functions (SIFs)

SIF Testing – It’s More Complicated Than You Think
Andy Brazier, AB Risk, UK

Safety Instrumented Functions (SIFs) are an example of an active engineered barrier intended to reduce the risk of major accident hazards.Testing SIFs is essential and is a critical human activity with potential for error. This presentation will look at the challenges of SIF testing and how to address them.

Final Element Failure Alarms: Are They an Essential Feature of Managing Functional Safety for Your SIFs?
Ian Kemble, ABB, UK

The decision as to whether or not to implement a safety function trip failure alarm(s) frequently prompts lively debate and is attracting increasing attention from industry and regulators. This discussion paper is not intended to give a definitive answer to this issue, or even necessarily the author’s opinion, but to raise and explore the pertinent arguments in such a way as to help others arrive at a suitable answer and to help judge for themselves.

Safety Leadership

Viral Safety Transformation
Urbain Bruyère, ERM, UK

Building on his paper presented at Hazards 31, Urbain Bruyère will outline how to accelerate change and initiate a viral safety transformation. The approach is based on his experience of leading global safety transformation programmes in BP, Anglo American, GSK, and more recently ERM.  

Safety Leadership – a Nuclear Industry Perspective
Nick Shaw, Office for Nuclear Regulation, UK

This presentation will briefly introduce the audience to the safety leadership behaviours outlined in the Office for Nuclear Regulation's (ONR) guidance and how it has wider application. It will discuss how the guidance can be used in a real-world context to identify improvements to safety leadership, how it is applicable across industries, and how it has has benefits for both safety and business performance and outcomes.

Mind the Gap
Andrea Longley, Scott Bader, UK

This gap between highly regulated, highly controlled, high hazard companies and companies with much lesser regulatory related obligations but which can still carry significant hazard potential exists right across the supply chain and across different national jurisdictions. This presentation will argue that it is incumbent upon industry to take the reins in this regard; we should act together to resolve this, we should build a cross-industry, cross-continental team to develop a standalone certifiable ISO management system standard for process safety.

Elevating Process Safety Leadership and Culture
Yogendren Sevakumaran, Muhammad Nazri Jaafar & Mohamad Hanif Yusof, PETRONAS, Malaysia

This presentation will focus on the Leadership and Accountability strategy towards elevating process safety leadership and culture within PETRONAS.

"The talks are a good mix of theoretical and practical. They give you the background and the theory but it's very focused on the applicability of it. I can take what's applicable back to my company and implement it there and then."

Teri Zdrojewski, AWE

"I've learnt techniques and tools that we can use to improve our processes but also softer things around culture."

Tomas Davies, Sellafield Fuels